Plastic/Smart Card, Pre-Laminated Inlay Manufacturer Full Auto Rotary Card Press Laminator

• Automatic Grade: Full-Automatic
• Warranty: 1 Year
• After-sales Service: on Site After-Sales Service or Remote Video
• Transport Package: Wooden Box
• Specification: Customized
• Trademark: ZOWINDA
• Model NO.: ZWD-ACO-2115
• Origin: China
• Production Capacity: 500PCS/Year

Product Description

OVERVIEW

Thanks 20-years Know-How on card lamination machinery, this new offer Auto Rotary Lamination System focuses on laminating various plastic cards, sheet inlays & contactless cards with revolutionary innovation!
 
The system specially designed for mass production of big sheet likes 6x8/6x9/7x8 with amazing & innovative design, works in 7x24 industrial concepts!
 
All loading & unloading jobs will be operated automatically by a smart rotary system. The laminator is able to synchronize the sheets' feeding and discharging.
The unique tech of Slight-Press Starting will reduce the chip loss rate during RFID card/ inlay pre-lamination, keep the pressure close between upper openings and bottom openings, ensure the sheets lamination in high quality. 

With 2 groups' aluminum-alloy press platens, hydraulic-pump frequency conversion pressing, advanced PLC & temperature control modules, the machine can work well with 4 press cylinders in multistage laminating for excellent results.

The precise pressure control, well-distributed heating, less circle time & higher capacity, energy saving & environment friendly, are the features of such amazing system.
 
The tailor-made service is also available to you!

AVAILABLE
Plastic, IC and ID cards, Paper Ticket etc.
 

SUPPORT MATERIAL
PVC, ABS, PETG, TESLIN, Polycarbonate, Paper etc.

USERS
Manufacturers of Plastic Cards, Smart Cards, Pre-laminated Inlays 

FEATURES

•  Advanced Heating System
The aluminum-alloy press platen leads the excellent even heating transit, controlled by PLC for high precision temperature & pressure transmitting frequency converter.
 
15 heating rods in each press platen. Advanced sensor & PLC controls each press layer's temperature precisely. The heating temperature is up to 220 ºC with tolerance of ±1ºC.
 
Quick & even heat transferring will shorten the cycle time. High efficiency, energy saving and environment friendly are also advantages.
 
•  Advanced Pressure Control System
Pressure range 0.1-18MPa, Controlling precision ±0.1 MPa, which achieved by advanced pressure sensor and PLC control system. The top-level hydraulic system will ensure the reliable & stable working.
 
•  High Pressure Accuracy & Even Temperature
In heat & cold press station, there are 4 hydraulic cylinders working together and pressures controlled by 2 motor and hydraulic pumps.
 
20 years practices authenticated that précised temperature control comes from simple temperature setting! 

 

ADVANTAGES

•  Amazing & Innovative Design

Thanks for 20 years' experience on card lamination system, as the biggest market-share players from China, we released such simple & effective rotary lamination system with auto loading & unloading system.

 
•  Leading & Outstanding Tech
The advanced pressure & temperature control system, the shortest operation route including material loading/unloading, transfer loading system, also the most effective rotary technologies in world market.
 
The compact size and floor space allows you easily machine location and installation.
 
•  Unique Design & Tech for Slight-Press Starting
Will increase the production yield and make final card lamination quality in top level.
 
•  Easy Operation and Maintenance
All system controlled by PLC and operated by touchable screen. All parameters set on HMI screen. Easy operation and maintenance are the highlights.
 
10 groups laminating parameters stored in system. Get easy operation for repeat order.
 
•  Durable 7x24 Industrial Concept
20 years experiences and numerous references will bring you the proven system and reliable services. The machine is suitable for the 7x24 mass production.
 
•  Modular Design & Flexible Tailor-made Service 
The innovative modular design and rotary loading & transportation system makes the simple structure.
 
Any layout including 6x8, 6x9 and 7x8. Custom made service for any global user!

 

SPECIFICATIONS

Platen Press Area
Max. Material Sheet Size	• 680mm x 550 mm • Please state your laminate sheet size when ordering
Support Sheet Layout	• 3x7/3x8, 6x8, 6x9, 7x8 etc.
Lamination Station	• 1 hot press , 1 cold press • Heating Method: Electric heating rod • Cooling Method: Cold water cycle
Opening/Daylight	• Regular 7, Max. ≤12 on customized demand • Opening space distance: 50mm • Suggest put 10 sets laminate sheets in each opening
Run-rate/ Throughput	• Depends on Laminate Sheets Quantity in each opening, also Layout and Process Circle Time due to Different Card Type • Typical rate: 10 sheets in 1   opening, total 7 openings, 25 min/circle, layout 6x8. 168 sheets/hour and 8,064 cards/hour.
Hydraulic Pressure	• Pressure Range: 0.1 MPa- 18 MPa (Max.70 tons) • The adjustable precision 0.01 MPa. • 4 hydraulic cylinders in each press station, total 8
Control Method	• By PLC MITSUBISHI
Heating System	• Method: Separate Electric Heating Rod • 15 Heating Rods in each layer's platen • Heating Rod Power Consumption: 500 watts/rod
Heating Temperature	• Up to 220 ºC • Adjustable and Precision is ±1 ºC
Cooling System	• Power 5 pi. Water tank in 80L • The optional request upon demand
Press Time	• Setting Range 0-99 minutes, adjustable
Software	• Programmed Parameter Setting • Visual Interface(HMI)
Parameter Records	• 10 groups Lamination Parameter /Setting could be stored in System • Easy for repeat Order and Production Management
Power Supply	• Supply: 3 phase, 5 lines, AC 380V,50-60Hz • Consumption: 60 KW (for regular model of 7x8 layout)
Net Weight	• Around 7,000 Kgs
Profile Dimension	• External Dimension 4,500 mm (L) x 3,800 mm (W) x 2,010 mm (H) • Advised floor space includes for operation and maintenance. 6,500 mm (L) x 6,000 mm (W) x 3,000 mm (H)
Lead Time	• 60 working days (10 ~ 12W)
FAT/Training Time	• 2-3 days in supplier assembly factory

 

FAQ

1.Q: Are you trading company or manufacturer ?
A: We are factory.

 

2.Q: Can you customize the products according to our requirements?

A: Yes, we are the source manufacturer of research and development and production, with our own research and development team that can customize products according to customer requirements.
 

3.Q: How to get a accurate quotation from us ?

A: Please provide detailed customization requirements, and we will provide a quotation according to your customization requirements.
 

4.Q:Can you do OEM service ?

A:Yes, we can. Your design is accepted , your own logo can be used on the machine.
 

5.Q:Does the machine provide after-sales service after purchase?

A:We provide remote video guidance or on-site after-sales service, and we have a professional after-sales service team.
 

6.Q:How's your Payment ?

A:We accept L/C ,T/T Bank transfer, Paypal ,Western union as payment.
 

7.Q: What is your MOQ?

A: We do not require MOQ, small order is also welcome.

8.Q: How to start the buying?

A: Please provide your detailed functional and performance requirements for the product, and our sales team will provide a quotation for your product

9.Q:What's your delivery time?
A:As the equipment is a customized service, we will make a shipment cycle prediction based on the difficulty level of your customized equipment research and production, and provide you with a satisfactory shipment cycle.

10.How about the warranty?
A:We provide a one-year warranty service for the machine, and we will also provide long-term paid after-sales service if it exceeds one year.

11.Q:What's the shipping cost from china to your country ?
A:We can send machine to your port or door address by sea or airplane. please kindly tell us your nearest port or address with postcode. we have reliable shipping agent to insure the safe convenient and time delivery.