Basic Info.
Automatic Grade
Full-Automatic
After-sales Service
Remote Video or on-Site
Control Method
PLC+ Servo System
Positioning
CCD Visual System
Machine Size
L3700*W3200*H1900mm
Weight
6000kg About 6000kg
Transport Package
Container
Specification
L3800*W3300*H2000mm
Product Description
Automatic Card Production Equipment
Transform your card manufacturing process with our cutting-edge Automatic Card Production Equipment, designed for high precision and efficiency. This comprehensive system integrates advanced technologies to automate every stage of card production, ensuring superior quality and reliability. Ideal for businesses with demanding production requirements, this machine is your solution for seamless and effective card manufacturing.
Key Features:
Auto PVC Sheet Loading:
Our machine is equipped with three automatic sheet collating feeding frames. Each frame utilizes a gear motor to facilitate smooth material loading and precise sheet separation. The innovative cylinder structure ensures accurate initial positioning of PVC sheets, allowing for seamless operation.
High-Precision UVW Correction Platform:
Each feeding frame is paired with a UVW correction platform, featuring a high-precision cross roller design. This platform works in tandem with a step motor to adjust the X and Y positioning of every PVC sheet, ensuring that all layers fit together perfectly during the collating process.
Advanced CCD Vision System:
The built-in CCD vision system employs sophisticated color code detection to accurately monitor material positioning. By comparing detected positions to preset values, the system corrects any deviations, enhancing the overall accuracy of the production process.
Material Handling with Precision:
Our machine includes a high-precision moving arm equipped with a vacuum suction board. This system efficiently transports materials from the feeding frame to the UVW correction platform, ensuring smooth and precise material handling throughout the operation.
Robust Sheet Collating & Conveying Platform:
The platform features two servo feeding clamps, designed to move materials from collating positions efficiently. With integrated vacuum devices, this system ensures that sheets remain in place even during the most rigorous production phases, eliminating the risk of misalignment.
Ultrasonic Welding Technology:
Beneath the third sheet collating platform, ultrasonic heads are installed to perform spot welding on collated sheets. This technology guarantees that all materials remain aligned, simplifying subsequent production steps and improving overall product integrity.
Effective Dust Removal System:
To maintain the highest quality standards, the machine incorporates a sticky dust roller and tear-off sticky paper for cleaning PVC sheets. This ensures that all materials are free from dust and contaminants before they undergo collating and laminating.
Roll Film Correction Structure:
Our machine features a specialized structure that separates the overlay tension and feeding rectification for roll film. This innovation ensures that overlays are applied neatly and accurately during the welding and melting processes.
Film Laminating Platform:
Equipped with two ultrasonic heads, the overlay laminating platform automatically engages in spot-welding and hot-melting processes as materials pass through. An overlay pulling clip secures the finished product, ensuring a tight seal and enhanced durability.
Film Cutting Platform:
The servo motor drives the finished, spot-welded material to the cutting platform, where an electric eye ensures precise alignment before cutting. This guarantees that the roll film is cut accurately, optimizing the production flow.
Technical Specifications:
- Voltage: AC380V 50/60Hz
- Air Source: 6Kg/cm²
- Control Method: PLC + Servo System
- Positioning: CCD Visual System
- Output: 700-900 cards/hour
- Power: 8KW
- Collating Accuracy: ±0.1mm
- Format: 3X8, 4X8
- Dimensions: L3700 * W3200 * H1900 mm
- Weight: Approx. 6000 KG
Why Choose Our Equipment?
Our Automatic Card Production Equipment is designed to streamline your production process while maintaining the highest standards of quality. With its integrated systems, you can expect:
- Increased Efficiency: Automation reduces manual labor and minimizes the risk of human error.
- Higher Precision: Advanced positioning and welding technologies ensure that every card meets your specifications.
- Cost-Effective Production: By optimizing workflow and reducing waste, our machine helps you maximize profitability.
- User-Friendly Operation: The intuitive PLC control system makes it easy to monitor and manage production processes.
Elevate your card production with our advanced automatic card production machine. Experience unmatched quality and efficiency in every card produced, and meet your production goals with confidence!
FAQ
1.Q: Are you trading company or manufacturer ?
A: We are factory.
2.Q: Can you customize the products according to our requirements?
A: Yes, we are the source manufacturer of research and development and production, with our own research and development team that can customize products according to customer requirements. 3.Q: How to get a accurate quotation from us ?
A: Please provide detailed customization requirements, and we will provide a quotation according to your customization requirements. 4.Q:Can you do OEM service ?
A:Yes, we can. Your design is accepted , your own logo can be used on the machine. 5.Q:Does the machine provide after-sales service after purchase?
A:We provide remote video guidance or on-site after-sales service, and we have a professional after-sales service team. 6.Q:How's your Payment ?
A:We accept L/C ,T/T Bank transfer, Paypal ,Western union as payment. 7.Q: What is your MOQ?
A: We do not require MOQ, small order is also welcome.8.Q: How to start the buying?
A: Please provide your detailed functional and performance requirements for the product, and our sales team will provide a quotation for your product
9.Q:What's your delivery time?
A:As the equipment is a customized service, we will make a shipment cycle prediction based on the difficulty level of your customized equipment research and production, and provide you with a satisfactory shipment cycle.
10.How about the warranty?
A:We provide a one-year warranty service for the machine, and we will also provide long-term paid after-sales service if it exceeds one year.
11.Q:What's the shipping cost from china to your country ?
A:We can send machine to your port or door address by sea or airplane. please kindly tell us your nearest port or address with postcode. we have reliable shipping agent to insure the safe convenient and time delivery.
Address:
313 Xingyuan Business Center, 110 Xinsha Road, Shangxing Community, Xinqiao Street, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Consumer Electronics, Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001, ISO 9000, ISO 14064
Company Introduction:
Established in 2016, Shenzhen Zowinda Technology Co., Ltd. Stands as one of China′s leading high-tech entities. Our primary focus lies in the design and development of sophisticated apparatus for the production of smart cards, sorting machines, cutting machines, inlay machine, and bag packaging machinery. With a dedicated workforce steeped in years of research and manufacturing experience, Shenzhen Zowinda Technology Co., Ltd. Stands COM
Our expertise lies in our dedicated team, rich in experience in both areas. Strengthened by our commitment towards quality, technological progress and integrity in management, cost-effective industrial tools worldwide.
At our enterprise, the mantra adopted is "Quality First, Technological Innovation as Development Driver, Integrity Management". We believe that technology advancement goes hand in hand with excellent customer service, thus providing superior and economical industrial solutions for our global clientele.
By strictly adhering to these principles, we strive to provide top-tier industrial machine across the globe, at highly competitive rates.
By adhering to these principles, our singular aim is to provide top-tier industrial production equipment at highly competitive prices globally.
Discover what makes us unique: Our product prowess spans across a wide spectrum including but not limited to:
1. Smart Card Manufacturing Machine
2. Sorting machine
3. Cutting Machine
4. Inlay Machine
5. Bag Packaging Machine amongst others.
Hitchhike on waves of innovation, Unlock new possibilities with Shenzhen Zowinda TechnologyCo., Ltd. We invite you to partner with us for a journey that promises pure business success!